Self-Supporting Steel Floor Deck Roll Forming Machine
The self-supporting steel floor deck roll forming machine is also known as a no-pour steel floor deck forming line. It is designed to produce structural steel deck panels for low-rise buildings, workshop mezzanines, cold storage extensions, and temporary structures.
The finished steel deck can serve as both permanent formwork and a load-bearing floor component, helping replace traditional timber formwork, rebar placement, and wet concrete construction. This system supports faster floor construction and can be used for quick building additions without interrupting existing production.
Bohai offers flexible line configurations to produce multiple deck profiles on one machine. The production process includes decoiling, leveling, embossing, roll forming, measuring, and cutting. The embossed surface increases sheet stiffness and improves load-bearing performance, helping improve construction efficiency, safety, and finished floor quality.
Specifications| Raw Material | |
| Applicable Materials | GI (galvanized steel) GL (galvalume steel) PPGI (pre-painted galvanized steel) PPGL (pre-painted galvalume steel) Al (aluminum) CRC (cold rolled coil steel) HRC (hot rolled coil steel) HRGI (hot rolled galvanized steel) |
| Material Thickness | 2.0-3.0mm (customizable) |
| Feeding Width | 300-380mm (customizable) |
| Effective Width | 180/200/250mm (customizable) |
| Machine Dimensions & PLC | |
| Profile Types | One machine supports multiple profile types via manual or automatic sleeve changing |
| Machine Dimensions | Approx. 10×1.6×1.4m |
| Machine Weight | 7-10t |
| Machine Color | Customizable |
| Control System | Fully automatic control with PLC touch screen and frequency converter |
| Voltage | 380V, 50Hz, 3 Phase (upon customer's request) |
| Forming Machine | |
| Main Shaft Material | Diameter: Ø80-120mm Material: 45# steel (finish turning) |
| Roller Material | 45# steel (hard chrome plating, quenched to HRC 55-62) |
| Forming Stations | 22-35 stations |
| Forming Machine Motor Power | 15kW-30kW |
| Forming Speed | 8-30m/min |
| Cutting Device | |
| Cutting Method | Automatic cutting (5.5kW-15kW) |
| Cutting Blade Material | Cr12MoV (heat treatment, HRC 58-60) |
Decoiling → Material Feeding → Roll Forming → Cutting → Finished Product Collection
Configurations| No. | Equipment | Quantity |
| 1 | 5t Uncoiler | 1 Set |
| 2 | Leveling Device | 1 Set |
| 3 | Main Roll Forming Machine (Including CZ Interchangeable) | 1 Set |
| 4 | Cutting Device | 1 Set |
| 5 | Hydraulic Station | 1 Set |
| 6 | Controlling System (including Cabinet) | 1 Set |
| 7 | Run-out Table | 1 Set |
